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I make flat cards (drawing/painting/paper collage mostly so my cards are flat and that is the best way to save on postage imo. I send 4 cards for .61 and 6-8 for $.98. I don't worry about delivery confirmation myself.
There's a lot of packing methods mentioned in this thread, but I store my cards in a 9-pocket page and then fold it so it's flat. It fits perfectly in a business length envelope. That way I don't have to mess around with tape.
To those of you sending out in a regular business sized envelope - how are you including the SASE? just cramming it in there? im trying this method as i type and it aint pretty. as if it weren't obvious, this is for my first swap.